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Magnesium Stearate Spray System Machine

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    Buy cheap Magnesium Stearate Spray System Machine from wholesalers
    • Buy cheap Magnesium Stearate Spray System Machine from wholesalers

    Magnesium Stearate Spray System Machine

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    Model Number : /
    Payment Terms : T/T
    Delivery Time : 20 business days
    Certification : CE
    Brand Name : TIWIN INDUSTRY
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    Magnesium Stearate Spray System Machine

    Magnesium Stearate Spray System Machine

    This magnesium stearate spray system machine is equipped with highly responsive sensors, a high-speed PLC, and high-speed pneumatic solenoid valves. Users can conveniently configure the required atomized powder volume for each specific mold set via the Human-Machine Interface (HMI), setting a volume that exceeds the lubricant content of the product itself.

    The integrated sensors accurately detect the number of molds passing through the system, automatically and synchronously adjusting the powder output rate per unit of time to ensure uniform powder distribution across the molds. Furthermore, the device features synchronized start-up and shut-down functions, thereby preventing the wasteful use of lubricants.

    The equipment also includes an intermittent spot-spraying function for low-speed operation; users can customize the specific threshold—defined as fewer than a certain number of molds passing per second—at which this spot-spraying mode is automatically activated. Alternatively, the system can be switched to manual mode, allowing for the independent activation of individual functions. The device features three powder output ports, enabling seamless integration with tablet presses configured for single-output, dual-output, or triple-output production.

    Technical Specifications
    SpecificationValue
    Powder spraying positions3
    Power450 W
    Machine dimension800×500×1400 mm
    Machine weight60 kg
    Max. powder container capacity8 L
    Max. powder output1800 g/h
    Compressed air0.1 MPa
    Powder output per unit0.1-6 mg
    Voltage220 V
    Key Features
    • Resolves the issue of tablet sticking to the punches during the compression process by applying a lubricant coating to the punches
    • The lubricant powder spray volume is fully adjustable, allowing the sticking problem to be resolved using the minimum possible amount of lubricant
    • Features targeted spraying on the punches, ensuring that each individual punch is coated with lubricant uniformly
    • Capable of spraying various lubricants, such as magnesium stearate and starch
    • Employs advanced industrial control technology to ensure stable and continuous equipment operation
    • All parts in contact with pharmaceutical powder are constructed from 316 stainless steel, complying with GMP certification standards
    Frequently Asked Questions
    What is a Magnesium Stearate Powder Spraying Machine?
    A Magnesium Stearate Powder Spraying Machine is designed to apply a controlled amount of magnesium stearate powder onto tablet press punches, dies, or other tooling using compressed air. It helps reduce sticking, improve lubrication, minimize tool wear, and enhance production efficiency.
    What industries is the machine suitable for?
    It is widely used in:
    • Nutraceutical production
    • Food supplement manufacturing
    • Powder metallurgy
    • Chemical processing
    • Other powder handling applications
    Why is magnesium stearate used?
    Magnesium stearate is an effective lubricant and anti-adherent that helps:
    • Prevent sticking and picking
    • Reduce friction between tooling and material
    • Improve tablet appearance
    • Extend tooling life
    • Minimize machine downtime for cleaning
    What is the recommended air pressure?
    The recommended compressed air pressure is generally: 0.2-0.6 MPa (2-6 bar). The optimal pressure depends on:
    • Powder particle size
    • Powder flowability
    • Nozzle design
    • Spraying distance
    Why is the powder sprayed unevenly?
    Possible causes include:
    • Moist or caked powder
    • Insufficient air pressure
    • Blocked spray nozzle
    • Air leakage in the conveying system
    • Low powder level in the hopper
    • Poor powder flowability
    Why does the machine become clogged?
    Common reasons include:
    • High humidity
    • Moist powder
    • Lack of regular cleaning
    • Powder buildup inside the hose
    • Extremely fine powder particles
    What routine maintenance is required?
    Recommended daily maintenance includes:
    • Cleaning the spray nozzle
    • Cleaning the powder conveying tube
    • Checking the air filter
    • Draining moisture from the air supply
    • Inspecting seals and fittings
    • Emptying the powder hopper before long-term storage
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